Having visited high-end woodworking facilities in Europe, Mark Richey knew there was a better way to heat his own semi-industrial wood shop in Newburyport.
The solution? Throw the leftover sawdust, wood shavings and scraps from his woodworking building into a furnace--and, presto, enough renewable “biomass“ energy to heat the 130,000-square-foot Mark Richey Woodworking Inc. facility, Bostonherald.com reported.
It wasn’t quite as simple as that. The job entailed getting a first-of-its-kind environmental emissions permit, buying state-of-the-art equipment from Germany and saving up enough wood byproducts in giant outdoor silos before he could flick the switch on the sophisticated, highly computerized system.
But the massive heating system started running last month--and Richey is no longer paying $60,000 a month for gas to heat his facility, while also helping the environment by using a renewable energy source that doesn’t throw added carbon pollutants into the atmosphere.
“Before installing (the new system), I always thought it was crazy of me to throw out this perfectly good wood fuel in landfills,“ said Richey, whose business does high-end work for restaurants, law firms and corporations that want custom-made cabinets, shelves, paneling and other items for their shops and offices. Some of Mark Richey’s local clients include Legal Seafood, Bain Capital, Harvard University and Boston’s Museum of Fine Arts.
Amid worries about global warming and high energy costs, a number of firms are jumping into the business of biofuels--or the burning of non-fossil fuels to create energy, whether from wood, corn or simple leftover vegetable oil from restaurants.
While burning wood does produce carbon, the use of biomass fuels is considered “carbon neutral“ because the products were always part of the above-ground ecosystem. Oil and natural gas, however, are pumped from deep beneath the earth’s surface--and their later burning introduces additional carbon into the atmosphere that wasn’t there before.
Among other projects, three biomass power plants are now scheduled to be built in Massachusetts, thanks in part to Gov. Deval Patrick’s aggressive push to make Massachusetts a leader in the renewable-fuels field.
“We’re starting to see a broader acceptance of biomass,“ said Ian Bowles, Patrick’s secretary of Energy and Environmental Affairs.
Seth Kaplan, an attorney at Boston’s Conservation Law Foundation, said biomass fuels are fine--“if they’re handled the right way.“
It doesn’t do the environment any good if wood-burning furnaces throw ash and other products into the air--and if the large amount of wood that’s burned comes from the clear cutting of trees that aren’t replaced, he said.
Richey said his on-site biomass system addresses those concerns.
Some of the wood byproducts thrown into Richey’s furnace do include glue and other chemicals (from plywood and other wood items). But the German-made system’s advanced scrubbers, filters and intense heat prevents those pollutants from being thrown into the air, he said.
He said his company went out of its way to get a permit from state regulators to make sure the system met emission standards. “It’s cleaner than the oil furnace in your house,“ he said.
At a cost of $500,000 and with annual maintenance expenses, the biomass furnace system at Mark Richey Woodworking will take about eight to 10 years to pay for itself, Richey said.